Product Description
Product Description
rubber conveyor belt
chevron rubber conveyor belt is also known as escort belts, they have a cleated surface that keeps loose material in place, even at steep angles. Used mainly for inclined conveyors of more than 18 degree angles, our C15 range can carry materials up to inclines of 30°, and our C25 range up to 40°.
Belt width
Depending upon the profile, chevron belts are available in widths from 400 mm to 1600 mm.
Edge
Chevron Belts are normally supplied with cut edges. However, Belts with moulded edges can also be supplied.
Profile height
profile height can choose from 5mm (low chevron) to 32mm (high chevron).
Pattern shape
close V, open V, close Y, open Y, close U, open U
Our drawing picture for different shape
Details:
belt thickness: 3+1.5,4+2, 5+2, 6+2, 8+3, 3+0 etc
Belt width: 400-2600mm
belt length: 50-400m
tensile strength: 8-25mpa
Application: stone, cement plant, coal mine, copper mine
Edge: moulded edge or cut edge
The common ep conveyor belt type could be:
2-ply belts: 315/2 400/2 500/2 630/2 800/2
3-ply belts: 500/3 630/3 800/3 1000/3 1250/3
4-ply belts: 630/4 800/4 1000/4 1250/4 1600/4
5-ply belts: 800/5 1000/5 1250/5 1600/5 2000/5
Quality control
we have several professional quality inspectors to make sure all the belts meet customer’s requirement before shipping goods.
before production
we will check to use correct raw material to make belt before manufacturing
during production
we will check production line to avoid any thing dropped on the belt
after production
we will check the thickness&width&length of each belt to ensure enough size, after that, then we will check the belt tensile strength, break resistance, abrasion loss, adhesion.
Packaging & Shipping
packing: we usually use pp bag for plain belt, and metal rack for chevron belt and sidewall belt.
delivery: 2 weeks after getting your prepayment
Other type conveyor belt
we can make these kinds of rubber conveyor belts as below.
chevron conveyor belt
sidewall conveyor belt
steel cord conveyor belt
rough top conveyor belt
pipe conveyor belt
Installation Instructions
our belt is widely used in minning industry, construction industry, life , agriculture field, etc
mining industry like transport copper ore, stone, coal.
construction industry like transport gravel, sand, cement, wood, concrete.
agriculture field like transport fertilizer, crops
life area like transport life garbage,airport parcel.
Related other product we make
we also have below products can make
rubber sheet SBR/NBR/CR/EPDM
pulley lagging sheet
coin rubber mat/diamond rubber mat/checker rubber mat
latex rubber sheet
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| Type: | EP100 |
|---|---|
| Material: | Rubber |
| Inside Material: | Fabric |
| Feature: | Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant |
| Tensile Strength: | 10MPa/12MPa/14MPa/15MPa/17MPa/20MPa/24MPa |
| Application: | Stone Crusher, Cement Plant, Mining, Agriculture |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for storing spare V-belts to maintain their quality?
Proper storage of spare V-belts is essential to maintain their quality and ensure their performance when they are needed. Here are some best practices for storing spare V-belts:
- Clean and Dry Environment:
- Temperature and Humidity Control:
- Avoid Direct Sunlight:
- Avoid Bending or Twisting:
- Proper Packaging:
- First-In-First-Out (FIFO) Rotation:
- Regular Inspections:
Store the V-belts in a clean and dry environment to prevent contamination and moisture damage. Avoid storing them in areas where they may be exposed to dirt, dust, chemicals, or excessive humidity. Keeping the storage area clean and well-ventilated helps preserve the integrity of the belts.
Ensure that the storage area has controlled temperature and humidity levels. Extreme temperatures or high humidity can adversely affect the belt material, leading to deterioration or loss of elasticity. Ideally, the temperature should be kept within a range of 10°C to 30°C (50°F to 86°F), and the humidity should be maintained at around 40% to 70%.
Direct exposure to sunlight can cause the belt material to degrade over time. Store the spare V-belts away from direct sunlight or any other sources of ultraviolet (UV) radiation. If possible, use opaque containers or covers to shield the belts from light.
Do not store the V-belts in a way that causes excessive bending or twisting. This can result in permanent deformation or stress on the belts, compromising their performance. Keep the belts flat or hang them in a manner that maintains their original shape.
If the V-belts are stored in packaging, ensure that the packaging is intact and provides adequate protection against external elements. Avoid storing the belts in damaged or torn packaging, as it may expose them to contaminants or moisture.
Implement a first-in-first-out (FIFO) rotation system for spare V-belts. This means using the oldest belts first and replenishing the stock with newly purchased belts. This practice helps prevent the storage of belts for extended periods, reducing the risk of degradation or obsolescence.
Periodically inspect the stored V-belts for any signs of damage, such as cracks, brittleness, or deterioration. If any issues are detected, replace the affected belts promptly to ensure that only high-quality spare belts are available for use when needed.
By following these best practices, you can maintain the quality and performance of spare V-belts, ensuring that they are ready for use and prolonging their service life.
What are the factors that affect the lifespan and efficiency of V-belts?
The lifespan and efficiency of V-belts can be influenced by several factors. Here are the key factors that can affect the performance of V-belts:
- Belt Tension:
- Belt Alignment:
- Belt Condition:
- Maintenance and Lubrication:
- Operating Conditions:
- Load and Application:
Proper belt tension is crucial for the longevity and efficiency of V-belts. Insufficient tension can cause slippage, while excessive tension can lead to excessive load on the belt and other components. It is important to follow the manufacturer’s recommendations for the correct tension range.
Poor belt alignment can cause uneven wear, increased friction, and reduced efficiency. Misaligned pulleys can cause the belt to run at an angle, resulting in premature wear and potential failure. Regularly check and adjust the alignment of pulleys to ensure proper belt tracking.
The condition of the V-belt itself is a significant factor in its lifespan and efficiency. Regularly inspect the belt for signs of wear, cracks, fraying, or glazing. Replace worn-out or damaged belts promptly to avoid further issues.
Proper maintenance and lubrication can significantly extend the lifespan of V-belts. Adequate lubrication reduces friction and heat buildup, which helps to prevent premature wear and cracking. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant.
Operating conditions, such as temperature, humidity, and exposure to chemicals or contaminants, can affect the performance of V-belts. Extreme temperatures can cause the belt material to deteriorate, while exposure to chemicals or contaminants can lead to belt degradation. Ensure that the operating conditions are within the recommended range for the specific V-belt.
The load and application requirements also impact the lifespan and efficiency of V-belts. Excessive loads or improper application can cause excessive stress on the belt, leading to premature failure. Ensure that the V-belt is appropriately sized and rated for the specific load and application.
By considering these factors and implementing proper maintenance practices, such as regular inspections, correct tensioning, alignment checks, and appropriate lubrication, you can maximize the lifespan and efficiency of V-belts in your applications.
What is a V-belt and how does it work?
A V-belt, also known as a Vee belt or a wedge belt, is a type of power transmission belt that is commonly used in various industrial applications. It is called a V-belt because of its trapezoidal cross-sectional shape, resembling the letter “V.”
The primary purpose of a V-belt is to transmit power between two rotating shafts. It does this by wrapping around the pulleys or sheaves on the shafts and creating frictional forces between the belt and the pulleys. The friction generated between the belt and the pulleys allows the belt to transfer torque from the driving pulley to the driven pulley.
The V-belt’s design provides several advantages for power transmission:
- High friction: The V-shaped cross-section of the belt increases the contact area with the pulleys, resulting in high frictional forces. This allows for effective power transmission even in applications with high torque or heavy loads.
- Belt wedging: When the V-belt is tensioned, it wedges itself deeper into the pulley grooves, enhancing the friction and preventing slippage between the belt and the pulleys. This feature is especially useful in applications where the driven pulley needs to rotate at a different speed than the driving pulley.
- Quiet operation: V-belts generally operate with less noise compared to other types of belts, such as flat belts. The V-shaped design helps to reduce vibrations and noise levels during power transmission.
- Simple installation: V-belts are relatively easy to install and replace. They can be quickly mounted on the pulleys without requiring extensive alignment procedures.
However, it’s important to note that V-belts have limitations as well. They are not suitable for applications that require precise speed control or when high-speed ratios are needed. In such cases, other power transmission methods like gear systems or synchronous belts may be more appropriate.
In summary, V-belts are commonly used power transmission belts that utilize frictional forces to transfer torque between rotating shafts. Their V-shaped design and high friction characteristics make them effective for various industrial applications.
editor by CX 2024-04-30
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