worm reduction

Our standard 700 Series – the heart of Ever-Power quickness reducer product line – has been serving industry reliably for over a decade. Its proven modular design has set the market standard for overall performance and is the most imitated product in the current worm gear rate reducer marketplace. But why settle for a knock-off when you’re able to have the initial – from Ever-Power.
Specifications
11 basic one reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating life.
Its multi-position mounting flexibility allows for installation in practically any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for optimum durability, in addition to greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings are available in our eCatalog.
Ever-Power worm gearboxes possess earned a reputation to be an industry benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are inexpensive prices. High flexibility accorded through a wide choice of mounting choices, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low swiftness gear ratio. Being basic and compact in design, these gears can perform higher gear ratio than the helical gears. These worm reduction gears having screw type characteristics are similar to helical gears, but its helix angle is typically comparatively bigger) and its body is generally quite long in the axial direction. The gears in these gearboxes could be right or left-handed dependant on the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (single or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a type of interlocking gear made up of a worm shaft and worm wheel. The worm is certainly shaped like a screw and the worm wheel is definitely a kind of gear machined to have a tooth profile with the same configuration.
The procedure of a worm gear is similar with that of a bolt and nut. The principle is equivalent to a nut that has been fixed to ensure that it cannot rotate and therefore progresses in the axial path when the bolt is turned.
The design of a worm gear is thought of through the relationship between the rack and spur gear on the center plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. For this reason, in a 1 speed decrease gears, the wheel could be manufactured so that it’ll be rotated 1/60 (1/120 in unique applications).
Orthogonal shaft The shafts are aligned orthogonally because of the structure. This characteristic makes it possible to layout the turning transmitting direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm could be clockwise or counterclockwise (generally clockwise). You’ll be able to change the rotation direction of the worm wheel by changing the screw path.
A wide variety of shaft layouts The wide variety of shaft layouts is among the top Worm Reducer features of interlocking gears.For instance, right shaft output, still left shaft output, dual shaft input and dual shaft output, etc., combine for a complete of 14 types (Figure 2) and, if attachment orientations are included, it is possible to pick from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is certainly characteristic because the contact is definitely linear and the relative slide is excellent. In comparison with rolling power transmission, noise and vibration are really low. For this reason, this technology can be used to drive medical products, elevators and escalators, etc.
The principal specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when selecting a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the right gear are described in the maker catalogs and the series and models should be selected according to those procedures. Particular care ought to be taken in important areas such as for example selecting the load index, calculating the overhang load and examining the heat rated capacity from the manufacturer.
Cautions during use
When using a worm decrease gears, the heat produced during the initial period of use is high and running-in operation at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is paramount to sufficiently attaining the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in operation (approximately 50 hours), it’s important to change the lubricating oil and to change the lubricating oil from then on about 1 time per year according to the operation manual supplied by the manufacturer.
Product Description
The Worm Decrease Gear Box is supplied by our company is of high-quality. Our products are created through the use of premium quality materials and advance technology at our vendors end. They are widely used in a variety of sectors. Our products are often available at an extremely low market prices.
Motor Mount Frame Options
TEC Motors, worm decrease gearbox.
Option A-160 B5 Frame, Flange Mount.
Choice B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Attach.
High efficiency and safe operation. High load capacity and overload functions. Result Torque = (Power (kW) x 9550 (Constant))/ Gearbox output speed (rpm).
Higher ratios available on request reliant on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the industry worldwide. They succeeded in combining uncompromising quality with stateoftheart technology amd renown cost effectiveness.Absolute versatility is distributed by the wide selection of several mounting options, shaft configurations and engine interface, all offered as regular. The helicalworm and the doubleworm version, with or without the torque limiter, also accumulate, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 level C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears come in two series: X and H.
The series X, featuring a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell casing + coupling) offers great versatility to suit a broad selection of applications and provides higher efficiency than the compact range XC, where in fact the emphasis is on space performance.
Series H offers the same features as series X with an added plus: a spur equipment pre-stage at the insight end provides higher performance and a broader selection of ratios than the X series.
Framework sizes 110 and 90 feature a cast-iron housing cast enbloc, whereas smaller sizes make use of die-cast aluminium housings. The worm shaft is produced from casehardened and hardened alloy metal and ground-finished.
The worm wheel has a cast iron hub with cast bronze insert. Hollow output shaft is supplied as standard.
Broad range of options available:
second input, output flange, single or double extension result shaft, torque limiter with through cable, torque arm.