planetary reduction drive

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planetary reduction drive, that may supply a whole lot of speed reduction and torque in something and the earth carrier shaft drives at huge speed, while the reduction concerns from the sun gears. Ever-Electricity planetary drive supplys Substantial torque and with a concise structure. Product Range Ratio:5~1400. Torque:0.46~736kNm. Merchandise Features.
The overall precision planetary reduction travel is employed for low-swiftness and high-torque transmission equipment, and the motor, the internal combustion engine or other high-acceleration running power is meshed with the gears in the input shaft of the apparatus reduction drive to mesh the huge gears upon the output shaft to attain the reason for deceleration. Ordinary speed equipment reduction drive s may also have several pairs of identical principle gears to achieve the desired deceleration impact, the ratio of the amount of teeth of the huge and small gears may be the tranny ratio. The Precision planetary reduction drive is a power tranny mechanism that runs on the gear rate converter to decelerate the amount of revolutions of the electric motor to a desired quantity of revolutions and acquire a system of a sizable torque.
Ever-Power Series planetary decrease drive (01~8) , in using for Series Port Equipment, Mixer Planetary, of the guts section planetary gears allowing Planetary decrease drive, swing and monitor drive applications end up being accommodated through output plans. With units obtainable in various ratios, sizes, and elements, Our planetary decrease drive can be utilized singly or in mixture to meet nearly any reduction requirement.
The role of the gear reduction drive, An industrial planetary reduction travel was selected and installed in the industry machines, The web crankshaft torque on the speed of Planetary reduction drive (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, plus the capability to withstand heavy shock loads. Compact, torque dense style. Modular, Decrease Ratio‎: ‎5:1 – 1400:1. and Areas of expertise include equipment noise reduction, gear making sourcing, program … Wind energy speed of Planetary lowering drive planetary drives 10KW to 1 1.5MW. The main featurs are as followings:
Reduce the speed and raise the output torque concurrently. The torque output ratio is multiplied by the engine output and the lowering ratio, but it should be observed that the rated torque of the apparatus reduction drive cannot be exceeded.
The speed simultaneously reduces the inertia of the load, and the reduced amount of the inertia is the sq . of the reduction ratio. You can view that the overall motor comes with an inertia benefit. Ever-Power planetary gear products are split into 21 basic groupings depending on the torque and The wide range of end result shafts and flanges simplifies the lowering stages.
Types of gear lowering travel : Planetary, spur and distinctive gearheads specifically designed for the brushless and brushed DC drives by Ever-Power. As well customized. with The 1st toothed gear (pinion) is mounted directly on the electric motor shaft. The bearing of the output shaft is usually manufactured from … Reduction ratio of 6:1 to 5752:1. Low noise level. Great efficiency. General gear reduction drive has helical gear reduction drive (which include parallel shaft helical equipment reduction drive , worm equipment reduction drive , bevel gear reduction travel , etc.), planetary reduction drive , cycloid gear reduction travel , worm gear reduction travel , planetary friction type mechanical stepless acceleration changer, etc.
Compact design for keeping space is offered with collinear type and output. Multiple reduction ratio is readily available with combination of varied planetary reduction drive. Putting in some product range with mounting flanges and decrease sleeves. All our Buyers trust us as their favored partner for equipment and planetary drive engineering.
-Types of common equipment reduction drive, Predicated on the latest design and evaluation technology, Hyosung Heavy Sectors designs and manufactures equipment boxes for steel, vitality, cement, rubber. A fresh compact design of three-level differential cycloidal planetary equipment drive based on the concept of the so-referred to as RV-of Planetary reduction travel is definitely proposed. Our planetary gear, Wolfrom gear train, reduction gear, regulation …. useful asset, as the output shaft stops as soon as power is trim to the travel, assembly will get a ring gear (16) and a sun equipment … Gear (28) is certainly a flanged extension of sunshine gear (12) which drives pinions (14).
The main feature of the worm gear reduction drive is that it has a reverse self-locking function and may have a sizable reduction ratio. The type shaft and the end result shaft are not on the same axis, nor on the same plane. However, the volume is generally large, the transmission efficiency is not high, and the precision is not high.
Harmonic transmission of harmonic gear reduction drive is the utilization of flexible deformation controllable elastic deformation to transmit motion and power, small volume, great precision, but the disadvantage is certainly that adaptable wheel life is limited, not impact resilient, rigid and metal parts Relatively poor. The source speed cannot be too high.
Precision planetary reduction travel has the advantages of compact structure, small return clearance, high precision, long service existence and large rated end result torque. However the price is somewhat more expensive.
Inline and right position execution up to 4 reduction stages, Ever-Power selection of mixer drives will be planetary gear products modified to meet the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo drive may be the weight of the apparatus transmission device of Planetary reduction servo travel. In general, the weight of li yi’s mechanical and electrical gear includes a great relationship using its material and heat treatment hardness.For instance, at the same ability, the fat of the carburized hardened equipment will be about 1/3 of the excess weight of the tempered equipment.Therefore, based on the structural features of Planetary reduction drive and the strain nature of gears, hardtooth surface gears should be widely used.There are numerous heat treatment solutions to obtain gear with hard tooth surface, such as surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected based on the characteristics of Planetary decrease drive.
Chinese identity Planetary reduction servo drive utilized for Planetary reduction servo drive gear drive fat loss ratio of input speed and output speed ratio.Number of sets of planetary gears
directory
1 product advantages
2 product parameters
3 material and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It really is compact structure, little return clearance, high precision, long service your life, rated output torque can do a great deal.But it’s a bit more pricey.Planetary reduction drive is generally found in limited space when the need for a higher torque, that’s, small volume significant torque, and its own reliability and life are much better than spur Planetary reduction travel.Spur Planetary reduction travel is employed for low current consumption, low noise and great efficiency and low cost applications.Planetary reduction travel is characterized by small size, significant output torque, substantial transmission efficiency, given that there are these requirements may be used
Product parameter editing
Full load efficiency: transmitting efficiency of of Planetary lowering drive under optimum load (output torque of fault quit).
Working lifestyle: the cumulative working period of Planetary reduction travel at rated load and rated suggestions speed.
Rated torque: it is the torque that the ranked life allows for long term time.When the output acceleration is 100 r/min, the life span of Planetary reduction drive is the average life, beyond this value, the common life of Planetary reduction travel will be reduced.Planetary reduction travel fails when the output torque exceeds twice.
Edit materials and heat treatment
The weight of the Planetary reduction servo travel planetary gear transmission device is generally proportional to the weight of the gear, and the weight of the apparatus includes a great relationship with the material and heat treatment hardness.For instance, at the same electricity, the pounds of the carburized hardened gear will be about 1/3 of the fat of the tempered gear.Therefore, according to the structural characteristics of Planetary reduction drive and the strain nature of gears, hardtooth surface gears should be greatly used.There are plenty of heat treatment solutions to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., that ought to be selected based on the characteristics of Planetary decrease drive.
In Planetary reduction drive family, the Planetary reduction drive using its small size, high transmission efficiency, large reduction range, huge precision many advantages, and is trusted in servo, stepping, dc and additional tranny systems.Its function is in the premise of ensuring accuracy transmission, mainly used to lessen the rotation acceleration and increase torque and reduce the load/electric motor rotational inertia ratio.As a way to help the majority of users to create good use of the Planetary reduction drive, this paper analyzes the causes of Planetary reduction drive and the drive electric motor shaft breaking, and introduces at length how to properly install the Planetary reduction drive.
Right installation, use and maintenance of of Planetary reduction travel is an important hyperlink to ensure the standard operation of mechanical equipment.For this reason, when you install the Planetary reduction drive, please make sure to strictly follow the next installation related matters, cautiously assemble and use.
The initial step is to verify whether the electric motor and Planetary reduction travel are intact before installation, and strictly check if the size of every part linked with the electric motor and Planetary reduction drive matches, this is actually the size of the positioning boss, input shaft and Planetary reduction drive groove of the electric motor and matching tolerance.
The next step is to unscrew the screw on the outer dustproof hole of Planetary reduction travel flange, adapt the clamping ring of PCS system to align the side hole with the dustproof hole, insert the inner hexagon to tighten.From then on, remove the motor shaft keys.
Surface hardening editing
Common surface quenching methods are high-frequency quenching (for small gears) and flame quenching (for significant gears).The surface hardened layer is most effective when it incorporates the base of the tooth root.The common material for surface quenching is steel whose mass fraction of carbon is approximately 0.35%~0.5%. The hardness of tooth area can reach 45~55HRC.
Connection function between of Planetary decrease drive and servo electric motor: holding mode – result shaft of servo engine extends into of Planetary lowering drive, servo engine and Planetary reduction travel are linked by flange. You will find a deformable hoop in Planetary reduction drive. By functioning the locking screw on Planetary lowering travel, the hoop can tighten the axis of the servo motor (the author has a 0.75KW servo engine with this connection). Hence for this connection setting, servo motors usually do not require keyway (of training, keyway may also be, but ordering keyway servo motors requires Money and delivery time are longer yo @ @). Some sort of
Linking mode of_of Planetary lowering drive and servo motor: Connecting through exterior coupling. This connection method uses external coupling, so that it needs servo electrical and keyway. External coupling can also use flexible coupling (flexible shaft) – smooth shaft drive electrical power generally does not exceed 5.5KW, speed may reach 20000 rpm. Some sort of
In most cases, the servo motors without brakes and keyways will be the many used and the Ever-Power may be the largest. Therefore, to order the servo motors with brakes and keyways, the delivery period is longer, about 4 weeks.
Planetary reduction drive in the use of the process you will have some noise, the emergence of the noise, how exactly to deal with it?
The noise of Planetary reduction drive is mainly caused by the friction, vibration and collision of the transmission gears. How to efficiently reduce and reduce the noise to make it more good requirements of environmental safeguard is also a key research topic at home and abroad.Reducing the apparatus transmission noise of Planetary reduction travel has become a significant research subject in the market. Many scholars at home and abroad respect the change of gear tooth engagement stiffness in equipment transmission as the main factor of gear dynamic load, vibration and noise.By modifying the shape, the dynamic load and velocity fluctuation are minimized to lessen the noise.This method has became more effective used.But with this technique, the process will need shape modification equipment, the majority of small factories often can not be implemented.
Planetary reduction drive is certainly a sort of of Planetary reduction travel, what is the transmission structure of planetary gear?Let’s take a look.
A planetary gear carries a sun steering wheel, a planetary wheel, and a gear band, wherein the planetary steering wheel is supported by a set axis of the planetary body, allowing the planetary wheel to rotate on the assisting axis.The planetary wheel, sunlight wheel and the gear ring are in regular meshing state.
Located in the center of the planetary gear transmission mechanism is the sun wheel, sunlight wheel and the planet wheel often engage, two external gear meshing rotation direction can be opposite.Just as sunlight is at the center of the solar program, the solar wheel is named for its location.Gear band is the internal gear, it and the planet wheel often meshing, may be the internal tooth and the outer gear meshing, the rotation direction between your two may be the same.The number of planetary gear will depend on the design load of the Planetary reduction drive, usually 3 or 4, the more the quantity of bear the strain is greater.
The above may be the Planetary reduction travel equipment transmission structure of the key content.
Planetary speed of Planetary reduction drive is usually a sort of speed of Planetary reduction drive, then, the planetary speed of Planetary reduction drive along the way of using the cause of the shaft break what?Let’s have a look.
1. The wrong type assortment causes insufficient productivity torque of the Planetary decrease drive.
Some users in the version selection, mistakenly given that the selected rated productivity torque Planetary reduction drive to meet the work requirements could be, in fact, it isn’t, one may be the rated output torque of the engine rated output torque instances deceleration ratio, the worthiness obtained in principle ought to be less than the merchandise sample to supply similar Planetary reduction drive rated result torque.The other is to consider the overload capacity of the drive motor and the utmost operating torque required used.
2. Along the way of acceleration and deceleration, the instantaneous torque borne by the end result shaft of the Planetary decrease drive exceeds 2 times of its rated output torque, and these kinds of acceleration and deceleration is normally too frequent, that may eventually make Planetary decrease travel break the shaft.
Theoretically, the utmost operating torque required simply by the user must be significantly less than 2 times the rated output torque of the Planetary reduction drive, especially in some applications must strictly comply with this criterion.This is simply not only to protect the Planetary reduction drive, but also to avoid the output shaft of Planetary reduction drive from being twisted off.The primary reason is that, when there is a problem in equipment installation, the output shaft of the Planetary reduction travel and its own load are stuck, the overload capacity of the driving a car motor will still make it constantly raise the output force, which may cause the force of the output bearing of the Planetary reduction drive to exceed its rated output torque two times and thus twist the output shaft of the Planetary reduction drive.
Precision planetary reduction travel
Product Description:
There are two main types according to the output direction: direct type and right angle type; Planetary equipment systems are used to execute speed reduction because of huge torque. to predict gear noise from a backside wheel drive computerized transmission.
There are generally three types in line with the number of stages: one-stage deceleration (generally less than 10:1), two-stage deceleration (generally greater than 10:1 and less than or equal to 100:1), and three-stage deceleration (significant reduction ratio is 100) :1, the overall division principle is greater than 100:1);
According to the purpose: army and civilian;In line with the operating environment: common environment, low heat range environment, clean space environment and vacuum environment;
Our speed of Planetary reduction travel planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Power mountain drive you gain additional suprisingly low gears which allow you choose climb the many extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to verify whether the electric motor and Planetary reduction travel are in good shape before installation, and strictly check if the size of each part linked with the engine and Planetary reduction travel is matched. Listed below are the size and complementing tolerance of the positioning boss, type shaft and Planetary reduction travel groove of the engine.
Step 2 2: unscrew the screw on the outer dustproof hole of of Planetary lowering drive flange, adjust the clamping band of PCS program to align the side hole with the dustproof hole, insert the inner hexagon to tighten.From then on, take away the motor shaft keys.
The 3rd step is to connect the electric motor with Planetary reduction drive the natural way.The concentricity of the output shaft of Planetary reduction travel and the input shaft of the engine must be regular when connected, and the external flange of both must be parallel.If the concentricity isn’t consistent, the electric motor shaft will be broken or of Planetary lowering drive gear wear.
In addition, in the installation, do not use hammer and various other blows, avoid the axial force or radial force too much harm to the bearing or gear.Make sure you tighten the installation bolt before tightening the push bolt.Before installation, wipe aside the anti-corrosion oil of motor input shaft, positioning boss and connecting portion of of Planetary reduction drive with gasoline or zinc-sodium water.Its goal is to ensure tight connection and versatility of operation, preventing unnecessary wear and tear.
Prior to the motor and Planetary decrease drive are connected, the motor shaft keyway should be perpendicular to the tightening bolt.To ensure a uniform force, 1st screw the installation bolts at any diagonal position, but usually do not screw restricted, then screw the assembly bolts at the various other two diagonal positions, and lastly screw the four assembly bolts one by one.Finally, tighten the force bolt.All tightening bolts shall be fixed and checked by the torque plate hand according to the indicated torque data.
Appropriate installation between of Planetary reduction travel and mechanical devices is the same as correct installation between of Planetary reduction drive and drive engine.The key is to ensure that the output shaft of Planetary reduction drive and the drive portion of the shaft concentricity.
servo motor of Planetary reduction drive Planetary reduction drive of Planetary reduction travel rated input speed up to 18000 RPM (about of Planetary reduction travel itself size, the higher the velocity of Planetary reduction travel, the smaller the rated input quickness) above, industrial-grade servo motor of Planetary reduction travel output torque is generally not more than 2000 nm, special large torque servo engine of Planetary reduction drive can do a lot more than 10000 nm. Working heat in 25 ℃ to 100 ℃ roughly, by changing the grease can transform its working temp.Planetary reduction travel: the main transmission structure is definitely: planetary wheel, solar wheel, outer gear ring.Weighed against various other reduction gear, servo electric motor reduction gear has high rigidity, high precision (single stage can perform less than 1 stage),(double stage can achieve less than 3 things), high transmission productivity (single stage in 95-99%), high torque/quantity ratio, life free of maintenance features.Because of these characteristics, servo engine of Planetary reduction travel is mostly installed in the stepper engine and servo motor or brushless motor, used to reduce the speed, increase the torque, matching inertia.Rated input speed of servo motor of Planetary reduction drive can are as long as 18000rpm(related to how big is Planetary reduction drive itself.