bevel planetary gearboxes
Ever-Power planetary gearboxes are compact power packs for coaxial applications where higher torques are required in restricted spaces. Users benefit from compact top-course drive technology with particularly high power densities and totally smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input velocity: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with actually higher ratios. Input part planetary stage in four sizes, suitable for any electric motor desired. Outside spiral bevel stage for effective options such as hollow shaft, shrink disk, directly sided splined bore and inner involute spline. Gearbox sizes could be mixed and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. rate Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Lots of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby other angles are also essentially possible. The direction of rotation of the drive shaft and the output shaft could possibly be the same or opposing, depending on the installation circumstance of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing can be cheaper to manufacture. However, since only small profile coverage could be recognized with gearwheels with straight or helical tooth, this bevel gearbox operates quietly and has much less transmittable torque than additional bevel gear tooth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel equipment stage is usually recognized with a ratio of just one 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth can be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total insurance coverage, but are already more expensive to produce than bevel gears with directly or helical teeth due to their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also feasible with this kind of gear the teeth. Bevel gearing generates high axial and radial loads during operation, which can only be absorbed at one aspect due to the intersecting axes. Particularly when it is utilized as a quickly rotating drive stage in multi-stage gearboxes, special attention should be paid to the assistance existence of the bearing. Also, unlike worm gearboxes, self-locking cannot be recognized in bevel gearboxes. When a right angle gearbox is needed, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Decrease torques in single-stage transmission ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum style feature and latest technology of enhancing the geometrical precision of the gear tooth profile with the group of experienced specialists. We are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Swiftness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Electric motor / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Equipment to which are set 3 Planet mounted on earth carrier engaging also with the Sun Gear (Pinion) and reduced Output swiftness is taken through World Carrier and Ring Gear is remain stationary. Result shaft preserving the same direction of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Managing Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical Industry, Food Industry, Construction Industry, Agricultural Market, Power Industry, Mobile Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Result Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are manufactured from excellent quality raw material such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in Size, having high Shock Load Capability, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Result Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is created and designed to specifically meet up with the multiple requirements of our customers. The mixture of floor gears and precision gear components ensures performance performance and high uptime. The present range of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage style. This allows overall tranny ratios from i = 3:1 to we = 512:1 to be understood. Each gearbox variant can be available as precision style with reduced backlash.
Innovative solutions for every applications and many options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to pay
for thermal expansion of the motor shaft
High efficiency and easy running right through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the utilization of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Special seals (labyrinth seals or double seals with separate grease-filled chamber) that protect against lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft meant for shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes benefit of the strengths of every technology: compact size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one sluggish helical stage with a set of Gleason bevel gears and a number of planetary stages. The design of these compact gear Bevel Planetary Gearbox systems is based upon precise analyses using FEM methods, which means efficiency, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production instances and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and motor.
A planetary gearmotor is smaller sized (shorter), as intermediate elements such as adapter flanges and couplings aren’t necessary.
A large number of variants ensures the best adaptation to the application.
Finely graded gear ratios because of the high variance of the Ever-Power gearmotor in the input end.
Short delivery times for regular variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive selection of additional components available from the whole Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as program and solution provider whom supplies complete drive systems from one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for market applications in material handling, sugar, marine, protection, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy performance, low noise, long provider life, high radial loading ability, and all at cost effective pricing with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugar mill 
drives with foot and shaft installed.
All Ever-Power planetary equipment units are offered in high capacity ranges with confirmed Ever-Power quality. Ready obtainable sizes guarantee not only a big torque spectrum but also something range that provides you with multiple options. Make the most of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary gear units. Right here, you will see off-the-shelf, highly sophisticated drive and gear device solutions. Our standard product range already contains solutions for a large number of particular requirements that need to be taken into consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Tools, Mining, and Metal industries.