China factory B=1000 Tpye Conveyor Belt V-Plough Diverts broken axle

Product Description

Electrical (hydraulic) plough unloader with adjustable angle grooves on both sides

     The adjustable angle grooves electrical plough unloader is a new product improved on the basis of other traditional unloaders. It overcomes the disadvantages of traditional unloaders such as easy to wear of the belt, slow action, material overflow, and etc.
Due to the additional auxiliary plow blade mechanism on the structure, the unloading process is cleaner.
This machine uses electric or electro-hydraulic push rod as power source, and control
box to achieve and complete the operation of push rod.
When the machine is in unloading state, the push rod lower the plough, as the same time the supporting rollers underneath the belt become flat shape to provide a flat belt. 
    When in the state of not discharging, the supporting rollers restored to groove shape, and the material can pass through.
This machine is widely used in power plant, coal yard, mining and other conveyors for road discharge.
With customer’s feedback, the machine has the following advantages:
(1) Significant energy saving;
(2)Cleaner unloading process than any other unloading device;
(3)The plough has an automatic locking mechanism, and the electric push rod has two-way
insurance system, which makes the work more reliable, smooth and flexible;
(4) The belt  has  less   wear, which extends the service life of the belt conveyor.

We are a professional company in bulk material handling, transportation, storage, processing, accessory equipment design, integration and manufacturing. We can provide a complete set of solutions. Thank you for reading the information and welcome to purchase! Welcome to agent distribution!

Brief introduction of the company’s manufacturing capacity
The company’s headquarters, technology and sales are located in Lingang New Area of China (ZheJiang ) pilot free trade zone,The company’s manufacture base is located in Xihu (West Lake) Dis. county, ZHangZhoug Province, which is known as “the most beautiful county in China”. It is 65 kilometers away from HangZhou city and 60 kilometers away from Qiandao Lake. The transportation to Xihu (West Lake) Dis. county from other places is very convenient. No matter by railway, highway or waterway. The manufacture base has a total plant area of around 30000 square meters and workshop is equipped with more than 300 sets of various advance manufacture equipment, including 20 sets of CNC precision vertical lathe MODEL: SMVTM12000×50/150, CNC vertical lathe MODEL:DVT8000×30/32, CNC horizontal lathe, MODEL: CK61315×125/32, CNC horizontal lathe MODEL:CK61200×80/32, CNC Grounding boring and milling machine MODEL:TJK6920,etc.Most of the parts are machined by using CNC machine equipment. Theis is a hot treatment CZPT with size 10.5m×8m×8m. The manufacture base also equipped with lifting capacity of 25t, 50t, 100t, 200t overhead crane to handle heavy workpiece and assembly work.
Products and services available
Material handling equipment
Storage equipment
Conveying equipment
Feeding equipment
Component of conveying system
Belt conveyor parts
Large and medium sized finishing parts

If you need above products, please contact us!

                                                            ZheJiang Sunshine Industrial Technology Co. , Ltd.

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After-sales Service: 3 Year
Warranty: 1 Year, 1 Year
Structure: Conveyor System, Belt Conveyor
Material: Customization, Carbon Steel
Material Feature: Oil Resistant, Heat Resistant, Fire Resistant, Customization, Ordinary Carbon Steel
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant, Customization, Chemical Industry, Grain Transport, Mining Transport, Power Plant

v belt

What are the cost considerations associated with using V-belts in power transmission?

When considering the use of V-belts in power transmission applications, several cost factors should be taken into account. Here are the key cost considerations associated with using V-belts:

  1. Initial Cost:
  2. The initial cost of V-belts includes the purchase price of the belts themselves. V-belts are generally cost-effective compared to other power transmission options such as gears or chains. However, the specific cost can vary depending on factors such as belt type, size, and brand.

  3. Installation Cost:
  4. The installation cost involves the labor and time required to install the V-belts in the power transmission system. Compared to more complex power transmission systems, V-belts are relatively easy to install, requiring minimal specialized tools or expertise. This can result in lower installation costs.

  5. Maintenance Cost:
  6. V-belts generally require regular maintenance to ensure optimal performance and longevity. Maintenance activities such as belt tensioning, alignment checks, and periodic replacements contribute to the overall maintenance cost. However, compared to other power transmission systems, V-belts often have lower maintenance costs due to their simplicity.

  7. Energy Efficiency:
  8. V-belts offer good energy efficiency, as they typically have low friction losses during power transmission. This can result in lower energy consumption and reduced operating costs over time. Choosing high-quality V-belts with low slip and efficient power transfer characteristics can further enhance energy efficiency.

  9. Replacement and Downtime Costs:
  10. Over time, V-belts will wear out and require replacement. The frequency of belt replacements will depend on factors such as operating conditions, maintenance practices, and belt quality. Planned belt replacements can help minimize unexpected downtime and associated costs. However, unplanned belt failures can lead to costly downtime, lost production, and potential damage to other system components.

  11. Overall System Efficiency:
  12. The efficiency of the entire power transmission system should be considered when evaluating costs. While V-belts themselves are relatively efficient, the overall system efficiency can be influenced by factors such as pulley design, alignment, and load conditions. A well-designed and properly maintained V-belt drive system can optimize efficiency and reduce long-term operating costs.

By considering these cost considerations associated with using V-belts in power transmission, you can make informed decisions about the selection, installation, and maintenance of V-belt drive systems to achieve a balance between upfront costs and long-term operational efficiency.

v belt

How do you troubleshoot common issues with V-belts, such as slipping or squealing?

Troubleshooting common issues with V-belts, such as slipping or squealing, is essential to maintain the proper operation and efficiency of the belt drive system. Here are some troubleshooting steps to address these issues:

  1. Slipping:
  2. Slipping occurs when the V-belt fails to maintain proper traction with the pulleys, resulting in reduced power transmission and potential belt wear. To troubleshoot slipping issues:

    • Check the belt tension: Insufficient tension is a common cause of slipping. Ensure that the V-belt is properly tensioned according to the manufacturer’s recommendations. Adjust the tension by using the appropriate tensioning method or tools.
    • Inspect for wear or damage: Examine the V-belt for signs of wear, cracks, fraying, or other damage. A worn-out belt may not provide adequate grip and can lead to slipping. Replace the belt if necessary.
    • Check pulley alignment: Misaligned pulleys can cause the belt to slip. Verify that the pulleys are properly aligned both parallel and angularly. Adjust the pulley positions if misalignment is detected.
    • Assess pulley condition: Worn or damaged pulleys can contribute to belt slipping. Inspect the pulleys for wear, rough surfaces, or damage. If needed, replace the pulleys to ensure proper belt engagement.
    • Verify the load and application: Excessive loads or improper application can cause the belt to slip. Ensure that the belt drive system is designed and rated for the specific load requirements.
  3. Squealing:
  4. Squealing noises from V-belts are often caused by vibrations, misalignment, or improper tension. To troubleshoot squealing issues:

    • Check belt tension: Insufficient or excessive belt tension can lead to squealing. Adjust the tension to the recommended range specified by the manufacturer.
    • Inspect for wear or contamination: Check the V-belt for signs of wear, glazing, or contamination. Worn or contaminated belts may produce squealing noises. Replace the belt if necessary and eliminate any contamination from the belt or pulleys.
    • Examine pulley condition: Damaged or worn pulleys can create noise. Inspect the pulleys for wear, damage, or rough surfaces. Replace any worn or damaged pulleys.
    • Verify pulley alignment: Misaligned pulleys can cause the belt to run at an angle, resulting in noise. Ensure that the pulleys are correctly aligned both parallel and angularly. Adjust the pulley positions if misalignment is detected.
    • Check for belt glazing: Belt glazing occurs when the belt’s contact surface becomes smooth and glossy, reducing traction. If glazing is present, roughen the belt’s surface with fine sandpaper or replace the belt if necessary.
    • Assess environmental factors: Environmental conditions, such as excessive heat or humidity, can affect belt performance. Ensure that the belt drive system operates within the recommended temperature and humidity ranges.

By following these troubleshooting steps, you can identify and address common issues with V-belts, such as slipping or squealing. Regular maintenance, proper tensioning, and alignment are crucial for ensuring the smooth and efficient operation of the belt drive system.

v belt

What is a V-belt and how does it work?

A V-belt, also known as a Vee belt or a wedge belt, is a type of power transmission belt that is commonly used in various industrial applications. It is called a V-belt because of its trapezoidal cross-sectional shape, resembling the letter “V.”

The primary purpose of a V-belt is to transmit power between two rotating shafts. It does this by wrapping around the pulleys or sheaves on the shafts and creating frictional forces between the belt and the pulleys. The friction generated between the belt and the pulleys allows the belt to transfer torque from the driving pulley to the driven pulley.

The V-belt’s design provides several advantages for power transmission:

  1. High friction: The V-shaped cross-section of the belt increases the contact area with the pulleys, resulting in high frictional forces. This allows for effective power transmission even in applications with high torque or heavy loads.
  2. Belt wedging: When the V-belt is tensioned, it wedges itself deeper into the pulley grooves, enhancing the friction and preventing slippage between the belt and the pulleys. This feature is especially useful in applications where the driven pulley needs to rotate at a different speed than the driving pulley.
  3. Quiet operation: V-belts generally operate with less noise compared to other types of belts, such as flat belts. The V-shaped design helps to reduce vibrations and noise levels during power transmission.
  4. Simple installation: V-belts are relatively easy to install and replace. They can be quickly mounted on the pulleys without requiring extensive alignment procedures.

However, it’s important to note that V-belts have limitations as well. They are not suitable for applications that require precise speed control or when high-speed ratios are needed. In such cases, other power transmission methods like gear systems or synchronous belts may be more appropriate.

In summary, V-belts are commonly used power transmission belts that utilize frictional forces to transfer torque between rotating shafts. Their V-shaped design and high friction characteristics make them effective for various industrial applications.

China factory B=1000 Tpye Conveyor Belt V-Plough Diverts   broken axleChina factory B=1000 Tpye Conveyor Belt V-Plough Diverts   broken axle
editor by CX 2024-03-14


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