China OEM Cleat V Cleat Y Profile Chevron Conveyor Belt axle clamp

Product Description

                        chevron rubber conveyor belt 

Chevron Conveyor Belts are precision designed and developed for providing desired space-saving on steep inclines which can go up to 40 Degrees. In such situations, these conveyor belts are designed to deliver enhanced load carrying capacity in bulk with lump size of up to 150mm.

♦ Types: Open V, Closed-V, L type, H type, Y type, A type and F type, etc.

♦ Width: 400MM-1200MM 

♦ Thickness: 4-50mm 

♦ Types: EP80-EP630

♦ Feature: Good adhesion and long working life

1.Standard : RMA, DIN, GB, ISO…
2.Width:400MM-2400MM
3.Tensile Strength:6MPA-25MPA

NN100, NN150, NN200, NN250, NN300, NN400

l EP 250/2-3+1

l EP 300/3-4+2

l EP 400/3-4+2

l EP 500/4-5+2

l EP 630/4-6+2

l EP 800/4-6+2

Standards: GB/T7984-2001, GB/T10822-2003, DIN22102, AS1332,JISK6322, etc.

Specification and technical data of rubber conveyor belt

Advantage :
Some of the standard features of these conveyor belts include:
For meeting the demands of high capacity conveying at steep angles
Designed to prevent load slippage or roll back of products while conveying
Comes with cleats that are integrally molded with top cover rubber that prevents separation from belt
Cleats also helping in achieving high abrasion resistance as well as elastic rubber compounds for desired flexibility
Can be offered in different cleat heights as well as widths depending on application requirements
Can be made available in varied finish design specifications
Following precision design standards that ensure belt has smooth run on conventional return idlers, thus needing no conveyor modification
Belting support provided allowing smooth transition from conventional flat belt to Chevron Conveyor Belts
Can be manufactured in all cover grades including abrasion resistant M24, HR, OR, FR
Available in white finish that helps in maintaining better hygiene standards

Application Areas:
Some of the areas of application include for meeting the transportation demands of:

Wood Chips Sand & Gravel
Heavy Duty Scrap metal Minerals – Coal & Ore
Materials – Fine Coal & Grains Waste & Recycling Plants
Road Construction Crushing Industries
Bagged Materials Steel Pellets

Selections:
Selection the type and height of cleats depends on the material to be conveyed and the angle of inclination:

Type of material Material example Max. angle of inclination
Height of cleats
H(mm):
14
H(mm):
16
H(mm):
25
H(mm):
32
Powdery Flour, etc. 25° 25° 28° 30°
Loose flowing Corn, barley, wheat, rye, etc. 20/25° 20/25° 25/30° 25/30°
Loose rolling Gravel, ground stone, etc. 25° 25° 28° 30°
Sticky Wet sand, ash, wet loam, etc. 30° 30/35° 35/40° 40/45°
Packed Sacks, paper sacks, etc. 30/35° 30/35° 35/40° 35/40°

 
Technical datasheet:

Belt Type

Fabric Type

(N/mm)Single Fabric Strength(N/mm)

Single Fabric Thickness(mm)

Rubber Top Bottom Rubber

Ply

WidthRange(mm)

Length(m)Roll

Cotton Conveyor Belt

CC–56

 

TC–70

56

 

70

1.10

 

1.0

2-8

1.5-8

 

0-4.5

0-4.5

2-12

300-2600

20-1000

Nylon Belt

NN100

100

0.70

2-10

300-2600

20-1000

NN150

150

0.75

NN200

200

0.90

NN250

250

1.15

NN300

300

1.25

NN400

400

1.50

EPBelt

EP100

100

0.75

EP150

150

0.85

2-8

300-2600

20-1000

EP200

200

1.00

EP250

250

1.20

EP300

300

1.35

EP350

350

1.50

EP400

400

1.65

Adhesion and elongation of the belt

Belt

Adhesive strdngth

Elongation

carcass

Between plies

N/mm Between rubber and carcass

Longitudinal elongation at break

Longitudinal elongation at reference load

 

N/mm

Rubber thickness

Rubber thickness

%>=

%<=

 

 

<=1.5mm

>1.5mm

 

 

EPcanvas

>=4.50

>=3.2

>=3.5

10

4

Cover properties of the belts:

 

Cover grade

Tensile strength

Elongation

Abrasion

Change Rate of tensile strength and elongation after aging

 

>=

>=

<=

 

Mpa

kgf/cm2

%

mm3

%

 

Heavy(H)

24

240

450

120

-25~+25

 

Medium(M)

18

180

400

100

-25~+25

 

Light(L)

15

150

350

200

-30~+30

 

Chevron Shape (Cleat type):

Open V, Closed V, Open Y, Closed Y, U shape, etc  

1. Conveyor belts with Close V type profiles

2.Conveyor belts with U type profiles

3.Conveyor belts with Y type profiles

Our Products:

No.

Rubber Conveyor Belt

1

Conveyor Belt for General Purpose

1.1

EP(polyester) Conveyor Belt:

EP100,EP125,EP150,EP200,EP250,EP300,EP400,EP500,EP630

1.2

NN(Nylon) Conveyor Belt :

NN100,NN125,NN150,NN200,NN250,NN300,NN400,NN500,NN630

1.3

Cotton Conveyor Belt:

CC-56

1.4

Steel Cord Conveyor Belt:

ST630,ST800,ST1000,ST1250,ST1600,ST2000,ST2500,ST3150,ST4000,ST4500,ST5000,

ST5400

2

Conveyor Belt for Special Purpose

2.1

Heat Resistant Conveyor Belt

2.2

High Temperature Conveyor Belt

2.3

Fire Retardant Conveyor Belt

2.4

Cold Resistant Conveyor Belt

2.5

Oil Resistant Conveyor Belt

2.6

Chemical Resistant Conveyor Belt

3

Chevron Conveyor Belt

4

Bucket Elevator Conveyor Belt

5

PVC/PU Conveyor Belt

6

Flat Transmission Belt

packing: 1 container can load  2-8 rolls
use pallets, PP bag, metal rack
delivery is about 3-4 weeks after getting payment.

Our other popular products
SBR , NBR, CR, EPDM, Silicone, Viton, natural rubber sheet
Stud dot, checker, diamond, fine rib, wide rib rubber sheet floor, stable mat, hollow mat

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Type: EP200
Material: Rubber
Inside Material: Nylon
Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
Tensile Strength: Strong
Pattern: V, Y, Close V, Close Y, Open V, Open Ym Multi V
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

v belt

What are the best practices for storing spare V-belts to maintain their quality?

Proper storage of spare V-belts is essential to maintain their quality and ensure their performance when they are needed. Here are some best practices for storing spare V-belts:

  1. Clean and Dry Environment:
  2. Store the V-belts in a clean and dry environment to prevent contamination and moisture damage. Avoid storing them in areas where they may be exposed to dirt, dust, chemicals, or excessive humidity. Keeping the storage area clean and well-ventilated helps preserve the integrity of the belts.

  3. Temperature and Humidity Control:
  4. Ensure that the storage area has controlled temperature and humidity levels. Extreme temperatures or high humidity can adversely affect the belt material, leading to deterioration or loss of elasticity. Ideally, the temperature should be kept within a range of 10°C to 30°C (50°F to 86°F), and the humidity should be maintained at around 40% to 70%.

  5. Avoid Direct Sunlight:
  6. Direct exposure to sunlight can cause the belt material to degrade over time. Store the spare V-belts away from direct sunlight or any other sources of ultraviolet (UV) radiation. If possible, use opaque containers or covers to shield the belts from light.

  7. Avoid Bending or Twisting:
  8. Do not store the V-belts in a way that causes excessive bending or twisting. This can result in permanent deformation or stress on the belts, compromising their performance. Keep the belts flat or hang them in a manner that maintains their original shape.

  9. Proper Packaging:
  10. If the V-belts are stored in packaging, ensure that the packaging is intact and provides adequate protection against external elements. Avoid storing the belts in damaged or torn packaging, as it may expose them to contaminants or moisture.

  11. First-In-First-Out (FIFO) Rotation:
  12. Implement a first-in-first-out (FIFO) rotation system for spare V-belts. This means using the oldest belts first and replenishing the stock with newly purchased belts. This practice helps prevent the storage of belts for extended periods, reducing the risk of degradation or obsolescence.

  13. Regular Inspections:
  14. Periodically inspect the stored V-belts for any signs of damage, such as cracks, brittleness, or deterioration. If any issues are detected, replace the affected belts promptly to ensure that only high-quality spare belts are available for use when needed.

By following these best practices, you can maintain the quality and performance of spare V-belts, ensuring that they are ready for use and prolonging their service life.

v belt

Are there any safety considerations when working with V-belts?

Working with V-belts involves certain safety considerations to ensure the well-being of personnel and the proper functioning of the belt drive system. Here are some important safety considerations when working with V-belts:

  1. Lockout/Tagout: Before performing any maintenance or adjustment on a belt drive system, it is crucial to follow proper lockout/tagout procedures. Lockout/tagout involves isolating the power source, de-energizing the equipment, and securing it with locks or tags to prevent unintentional startup or release of stored energy. This ensures the safety of personnel working on or near the V-belts.
  2. Personal Protective Equipment (PPE): When working with V-belts, appropriate personal protective equipment should be worn as per the specific tasks and potential hazards. This may include safety glasses, gloves, hearing protection, and protective clothing to safeguard against potential injury from flying debris, pinch points, or contact with rotating parts.
  3. Training and Familiarity: Ensure that personnel working with V-belts are adequately trained on safe work practices, including proper maintenance procedures, tensioning techniques, and the use of tools and equipment. Familiarity with the specific belt drive system and understanding the potential hazards associated with V-belts is essential for safe operation.
  4. Machine Guarding: Install appropriate machine guarding to prevent accidental contact with moving V-belts and exposed pulleys. Guards should be designed to prevent access to hazardous areas and comply with relevant safety regulations. Regularly inspect and maintain the guards to ensure their effectiveness.
  5. Tensioning and Adjustment: Follow proper procedures when tensioning or adjusting V-belts. Use the recommended tools and techniques specified by the manufacturer. Improper tensioning can lead to belt slippage, increased wear, and potential accidents. Avoid working near or reaching into the belt drive system while it is in operation.
  6. Proper Lifting and Handling: V-belts can be heavy and awkward to handle, especially in larger sizes. When lifting or handling V-belts, use proper lifting techniques and equipment to prevent strains or injuries. Avoid placing excessive stress on the belts during installation or removal.
  7. Maintaining Cleanliness: Keep the work area clean and free from debris, oil, or other contaminants that may affect traction or create slip hazards. Clean up any spills promptly and use appropriate cleaning methods to avoid slipping or tripping accidents.
  8. Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines, instructions, and specifications for the installation, tensioning, maintenance, and replacement of V-belts. Manufacturers provide valuable information on safe operating practices, recommended tension ranges, load capacities, and other relevant safety considerations specific to their V-belt products.

By following these safety considerations when working with V-belts, you can help mitigate potential hazards, reduce the risk of accidents, and ensure the safe and efficient operation of the belt drive system.

v belt

What are the advantages of using V-belts in power transmission systems?

V-belts offer several advantages when used in power transmission systems:

  1. High friction: The V-shaped cross-section of the belt increases the contact area with the pulleys, resulting in high frictional forces. This allows for effective power transmission even in applications with high torque or heavy loads.
  2. Belt wedging: When the V-belt is tensioned, it wedges itself deeper into the pulley grooves, enhancing the friction and preventing slippage between the belt and the pulleys. This feature is especially useful in applications where the driven pulley needs to rotate at a different speed than the driving pulley.
  3. Quiet operation: V-belts generally operate with less noise compared to other types of belts, such as flat belts. The V-shaped design helps to reduce vibrations and noise levels during power transmission.
  4. Simple installation: V-belts are relatively easy to install and replace. They can be quickly mounted on the pulleys without requiring extensive alignment procedures.
  5. Cost-effective: V-belts are typically more affordable compared to other power transmission methods, such as gear systems or synchronous belts. This makes them a cost-effective choice for many applications.
  6. Flexibility: V-belts can accommodate misalignments and slight variations in pulley diameters. They can also operate in a wide range of temperature and humidity conditions, making them versatile for different environments.
  7. Energy efficiency: V-belts have relatively low energy losses during power transmission, resulting in efficient energy transfer between the driving and driven pulleys.

It’s important to note that while V-belts offer numerous advantages, they also have limitations. They are not suitable for applications that require precise speed control or when high-speed ratios are needed. In such cases, other power transmission methods may be more appropriate.

In conclusion, the advantages of using V-belts in power transmission systems include high friction, belt wedging, quiet operation, simple installation, cost-effectiveness, flexibility, and energy efficiency.

China OEM Cleat V Cleat Y Profile Chevron Conveyor Belt   axle clampChina OEM Cleat V Cleat Y Profile Chevron Conveyor Belt   axle clamp
editor by CX 2024-03-12


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